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AAC Plants

 
AAC Plants
Description Capacity / Annum
AAC Plant Capacity 18 cuM to 72 cuM (cubic meter) Per day
 
Cutting Machine Slurry Tank Auto Clave Main Casting Mixer
Cutting Machine Slurry Tank Auto Clave Main Casting Mixer
       
Mould Silo Boiler Control Panel
Mould Silo Boiler Control Panel
   
AAC Plants
Autoclaved aerated concrete (AAC), also known as autoclaved cellular concrete (ACC) or autoclaved lightweight concrete (ALC), was invented in the mid-1920s by the Swedish architect and inventor Johan Axel Eriksson It is a lightweight, precast building material that simultaneously provides structure, insulation, fire resistance, Construction Economy and Speed; AAC products include blocks, wall panels, floor and roof panels, and lintels
It has been refined into a highly thermally insulating concrete-based material used for both internal and external construction. Besides AAC's insulating capability, one of its advantages in construction is its quick and easy installation, the material can be routed, sanded, and cut to size on site using standard carbon steel band saws, hand saws, and drills. Even though regular cement mortar can be used, 98% of the buildings erected with AAC materials use thin bed mortar, which comes to deployment in a thickness of 3 mm. This varies according to national building codes and creates solid and compact building members. AAC material can be coated with a stucco compound or cement plaster OR POP. Materials. Siding materials such as brick or vinyl siding can also be used to cover the outside of AAC materials
• AAC has been produced for more than 70 years, and it offers advantages over other cementations construction materials, one of the most important  being i    ts lower environmental impact.
• AAC’s improved thermal efficiency reduces the heating and cooling load in Buildings
• AAC’s workability allows accurate cutting, which minimizes the generation of solid waste during use.
• AAC’s resource efficiency gives it lower environmental impact in all phases of its life cycle, from processing of raw materials to the disposal of AAC waste.
• AAC’s light weight also saves cost & energy in transportation.
• AAC’s light weight saves labors.
• Reduces the structural weight achieving great economy in RCC work
• Low Construction Cost, with high speed output.
Main ingredients include fly ash, water, quicklime, cement, aluminum powder and gypsum. The block hardness is being achieved by cement strength, and instant curing mechanism by autoclaving. Gypsum acts as a long term strength gainer. The chemical reaction due to the aluminum paste provides AAC its distinct porous structure, lightness, and insulation properties, completely different compared to other lightweight concrete materials. The finished product is a 2.5 times lighter Block compared to conventional Bricks, while providing the similar strengths. The specific gravity stays around 0.6 to 0.65. This is one single most USP of the AAC blocks, because by using these blocks in structural buildings, the builder saves around 30 to 35 % of structural steel, and concrete, as these blocks reduce the dead load on the building significantly.

Assumption

The major raw material Fly-Ash, an indispensable by-product of Thermal Power Plants, is an environmental threat across the globe. Power plants are facing an ever increasing challenge disposal of this polluting agent. This unit is proposed to manufacture AAC Bricks & Blocks by consuming the Fly-Ash as one of the prime raw material. Secondly, it also helps environment by saving the invaluable top soil by not using them in brick making like conventional brick making. Thirdly, they need no burning, thus further enhancing their Eco-Friendly Brand. The steam curing requires far less fuel, compared to the backing for each cubic meter of Bricks. This is the reason these bricks are also referred as Eco Bricks or popularly Green Bricks,
Carbon Credit estimates are for reference purpose. The Project owner must handle his part of CDM project to get Carbon credits, through independent consultants. Carbon credit can be transacted on registration. The PCN preparation & presentation, the PDD preparation & presentation, host country approval and the UNFCCC Registration might take somewhat 6 months to 2 years year. So it may be wise to start early.
Sale price at site is estimated a conservative Rs 3200/- per cubic meter. AAC Blocks of all sizes will be manufactured according to the market requirement, though mainly stipulated sizes as per the BIS standards. Production is estimated at 80% capacity, 300 working days is considered in a year during the first year.

Why AAC Bricks?

ENERGY SAVING
EASY TO INSTALL
LESS WEIGHT
ENDURANCE
PRECISION
ENERGY EFFICIENT
NON TOXIC
THERMAL INSULATION
FIRE RESISTANCE
ACOUSTIC PERFORMANCE
MOISTURE RESISTANCE
WORKABILITY
COST SAVING
THERMAL INSULATION
FAST CONSTRUCTION
WATER BARRIER
FIRE RESISTANCE
EARTHQUAKE RESISTANT
REDUCE PLASTER COST
HIGH STRENGTH
PEST RESISTANT

   
• Environment Protection :
The First advantage of Autoclaveed Aerated Concrete is designed for consumers who are environmental conscious it helps reduce at least 30% of environmental waste, decrease over 50% of greenhouse radiation and Over 60% integrated energy on the surface of brick. consumes Fly Ash, which is a big problem for thermal power Plants to dispose. it is environment friendly, because of no need of burning
• Fire Resistant:
This Advantage of Autoclaved Aerated Concrete is Totally Inorganic and is incombustible. The Product is especially suited for Fire-rated Applications.
• Enegry Saving:
The remarkably good insulation properties of Autoclaved Aerated Concrete mean a pleasant interior environment is achieved .in most cases the need for supplementary insulation can be avoid
• Excellent Acoustic Performance:
Autoclaved Aerated Concrete has excellent acoustic performance and can be used as an effective sound barrier, e.g.intertenacy walls (AAC Wall Panel)
• Ventilation:
Autoclaved Aerated Concrete is very airy thus allowing more diffusion of water, reducing humidity of the building. TRIEU CUONG AAC Wall self-adjusts the humidity by absorbing moisture and releasing humidity automatically helps prevent condensation and problems related to mildew.
• Non toxic:
AAC products do not surround any toxic gas substances. The product does not harbor or encourage vermin.
• Lightweight:
AAC blocks are one-fifth of the weight of concrete and are produced in easily handled sizes.
• Rapid on-site assembly:
The Autoclaved Aerated Concrete product's lightweight and easy workability means that is very quick to install on site.
• Long Life:
Autoclaved Aerated Concrete products are not affected by harsh climatic conditions and will not degrade under normal atmospheric condition.
• Accuracy:
The accurate manufacturing process ensures that Autoclaved Aerated Concrete panels and blocks are always produced to size as they leave the factory. This results in less on-site trimming and reduced quantities of mortar and finishing materials use.

• Large size, however light weight
• Light weight = saves foundation cost, helps the mason
• High load-bearing strength
• High durability = long life, impervious to rot or pest
• Dimensional accuracy
• High economy
• Effortless handling, rapid construction
• Best thermal insulation, 6 - 10 times better than regular dense concrete
• Unsurpassed fire-resistance = life, property and insurance cost saver
• Excellent sound absorption, ideal for the hospitality industry
• Good workability, better than wood (can be sawn, drilled, nailed, milled at site)
• Hurricane and earthquake resistance
• Not rotting (contrary to timber)

Jaw Crusher
Raymond Mill
Ball Mill
Bucket Lift Machine

Jaw Crusher

Raymond Mill

Ball Mill

Bucket Lift Machine

Cement & Lime Silo
Cement Screw Conveyor
Cast Building
Dust Clearance Machine

Cement & Lime Silo

Cement Screw Conveyor

Cast Building

Dust Clearance Machine

Slurry Pump
Aluminum Powder Tank
Weighing Tank
Casting Machine

Slurry Pump

Aluminum Powder Tank

Weighing Tank

Casting Machine

Slurry &Waste Storage Tank
Plate
Crane Turning Machine
Vertical Cutting Machine

Slurry &Waste Storage Tank

Plate

Crane Turning Machine

Vertical Cutting Machine

Cover
Steam Cart
1 Mould
Level Cutting Machine

Cover

Steam Cart

1 Mould

Level Cutting Machine

Control Panel
     
Control Panel
     
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